Riveting Basics: Traditional Metal Joining Techniques
When most people think about joining metal, welding is the go-to method. But long before electric welders were invented, blacksmiths used rivets—a time-tested, strong, and elegant method of metal fastening. Whether you're restoring antique hardware, building period-accurate armour, or just avoiding high-heat welding, riveting is a skill every smith should have in their toolbox.
What Is Riveting?
Riveting is the process of permanently fastening two or more pieces of material (usually metal) using a rivet—a cylindrical metal shaft with a head. The rivet is heated, inserted through pre-drilled holes in the materials, and then "peened" (hammered) on the opposite end to form a second head, securing the pieces together.
Tools You’ll Need
To get started with riveting, you’ll need a few basic tools:
Rivets (pre-made or hand-forged)
Forge or torch for heating
Tongs for handling hot rivets
Drill or punch to create holes
Backing surface or rivet set
Hammer (ball peen is ideal)
Clamps or vise to hold your work steady
Types of Rivets
Solid Rivets – Most traditional type used in blacksmithing.
Tubular RivetsT – Lightweight, used in lighter fabrication or leather/metal projects.
Hand-Forged Rivets – For period-accurate work or custom needs.
Step-by-Step: How to Rivet Metal
Drill or punch matching holes in the pieces you're joining. The hole should be slightly larger than the rivet shaft.
Heat your rivet in the forge or with a torch until it’s red-hot.
Insert the rivet through the holes quickly while it’s still hot.
Support the rivet head on a solid steel surface (anvil or rivet set).
Peen the tail using a hammer. Start by mushrooming the end slightly, then shape it into a domed head.
Let it cool, and test the joint for tightness.
Tip: Practice on scrap metal first—good riveting is more about technique than force.
When to Use Riveting Instead of Welding
When creating historical reproductions (armor, tools, gates)
For metal + non-metal joints (e.g., metal to leather or wood)
In areas where welding heat could weaken surrounding material
When portability or simplicity is key (no need for a welder)
Project Ideas Using Rivets
Forged hinges or latches
Decorative gates or window grills
Custom knives with pinned tangs
Traditional blacksmith’s tongs
Armor or costume work
Final Thoughts
Riveting may seem old-fashioned, but it’s still strong, beautiful, and reliable. It’s also an excellent skill to learn if you want to expand your blacksmithing capabilities without always relying on welders and electricity.
Once you master the rhythm of heating, placing, and peening, you’ll find that riveting opens the door to more authentic craftsmanship and durable results.
If you would like to discuss a potential project with us, please do not hesitate to contact us.
